Boosting the capabilities of gas stand data acquisition and control systems by using a digital twin based on a holistic turbocharger model

Abstract

[EN] During the last decade, increasingly advanced turbocharger models have been developed for sizing, engine matching and one-dimensional modeling. This work goes further and, instead of using these models for turbocharged engines design or analysis, it implements them in the data acquisition and control system of a turbocharger gas stand. This way, interesting new capabilities arise. The paper shows that there are important synergies between advanced turbocharger gas stand data acquisition and control systems and the modern turbocharger holistic models that have not been deeply exploited until now. They can be summarized as: on-line heat fluxes analysis, in-situ outlier testing points detection, testing time saving and using digital-twin techniques to monitor turbocharger health during testing.